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Front Panel Decoration Size Chart

HEADWEAR AND ACCESSORY STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

5 Panel Foam Front High Crown Styles

Embroidery Not Recommended / Heat Transfer 4.5” W x 2.5” H

5 Panel Low Profile Styles

5” W x 2.25” H

5 Panel Mid Profile Styles

5” W x 2.5” H

6 Panel Low Profile Styles

5” W x 2.25” H

6 Panel Mid Profile Styles

5” W x 2.5” H

7 Panel Mid Profile

5” W x 2.25” H

Beanie Styles

4.5” W x 2.5” H

Beanie (Reversible) Style No. 91-1234

Embroidery Not Recommended / Heat Transfer 4.5” W x 2.5” H

Biker Style Head Wrap Style No. 98-593

Front: 2” W x 2” H
Back: 2” W x 1.5” H
Sides: 4” W x 2” H

Bucket Hat (Washed Pigment Dyed) Style No. 16-200

4.5” W x 2” H

Camper Cap Styles

4” W x 1.5” H

Hat Band

4.5” W x 1” H

Military Styles

4.5” W x 1.25” H

Painter Cap

4.75” W x 2.25” H

Running Cap Style No. 133-1047

Embroidery Not Recommended / Heat Transfer 3.5” W x 2” H

Running Cap Style No. 133-1252

4” W x 1.5” H

Sun Visor Styles

4.5” W x 1.25” H

YOUNG ADULT HEADWEAR STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

Young Adult 5 Panel Foam Front High Crown Styles

Embroidery Not Recommended / Heat Transfer 4” W x 2.25” H

Young Adult 6 Panel Low Profile Styles

4.5” W x 2.125” H

Young Adult 6 Panel Mid Profile Styles

4.5” W x 2.25” H

Young Adult Sun Visor Styles

4.25” W x 1.125” H

EMBROIDERED, PRINTED, DESIGNED HEADWEAR STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

Style No. 114-815 (Reflective Piping Design)

Top 3" W x Bottom 4" W x 2.25" H

Style No. 19-701 (Piping Design)
profile

Top 3" W x Bottom 4" W x 2.25" H

Style No. 57-174 (U.S. Flag Pattern)

2.75” W x 2.25” H

Style No. 58-755 (U.S. Flag Flame Pattern)
Profile shape

Top 4” W x Bottom 3” W x 2.25” H

Style No. 80-585 (U.S. Flag Design)

Top 4” W x Bottom 4.5” W x 2.25” H

Style No. 87-478 (Flame Pattern)
profile

3” W x 2.25” H

MASK LOGO SIZES

STYLE

APPROXIMATE HEAT TRANSFER AREA

174-1308

4.5” W x 2.5” H

174-1309

4.5” W x 2” H

174-1310

4.5” W x 2” H

STANDARD PATCH SIZES

SHAPE

APPROXIMATE PATCH SIZES

Square Size A
square

2” W x 2” H

Square Size B

2.25” W x 2.25” H

Square Size C

2.5” W x 2.5” H

Rectangle Size A
Rectangle

3” W x 2” H

Rectangle Size B

4” W x 2” H

Circle Size A
circle

2” W x 2” H

Circle Size B

2.25” W x 2.25” H

Circle Size C

2.5” W x 2.5” H

Oval Size A
Oval

2.5” W x 2.5” H

Oval Size B

2.5” W x 2.5” H

Shapes

Patch sizes are calculated by adding the width (W) and the height (H), then divided by two.
Example: 4” W + 2” H = 6” ÷ 2 = 3”