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Artwork Requirements

Format

All artwork is preferred in vector format (full size) as Adobe Illustrator or Illustrator PDF files. (Examples: *.ai, *.pdf, *.eps)

Text / Fonts

All fonts must be converted to outlines or the font file(s) must be included with artwork.

Layers

It is strongly recommended that artwork layers are clearly separated and colors are clearly defined.

Colors

If precise color matching is required, please create design with Pantone matched spot colors or include the Pantone numbers that are to be matched.

Resolution

If you do submit your artwork as low-resolution graphics, it may be subject to recreation charges necessary to recreate the artwork as a print ready graphic.

Image Quality

Raster Graphics such as *.jpg, *.png, *.tiff, *.bmp are NOT recommended.
Raster Graphics must be formatted at 300 DPI or higher at full size for recreation.

Design Size

The design should be created at the size desired for decorating. Please refer to the size chart below for decoration size guide.

Background Removal

Images requested for background removal or any change to logo might compromised the images and best quality cannot be guaranteed.

DOMESTIC DECORATION

FRONT

Cap Front

MAXIMUM

Click and See Our Complete Size Chart

BACK

Cap Back

MAXIMUM

3.5” W x 2” H

SIDE

Cap Side

MAXIMUM

2.5” W x 2.25” H

*Additional charge will apply to oversize design. please call for details.

FLAT EMBROIDERY & 3D EMBROIDERY

Maximum 8 Colors. If you already have a digitized artwork file, please submit it in DST or EMB file format.

Please avoid gradient, shading, transparency, distressed, and other similar elements in the artwork. In order to achieve the best result, text letter size must be at least .25′′ high or a font size of at least 36pt at the final embroidered size.

Anything below 1mm size for flat embroidery or 2mm size for 3D embroidery is subject to error (gaps between artwork may close and artwork may become distorted).

3D embroidery requires the artwork to consist of large, solid areas of color. All elements in the design should be at least .25” in width. Thin lines and small details can not be 3D embroidered.

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SCREEN PRINTED PLASTISOL HEAT TRANSFER

Maximum 8 Colors.

We suggest our customers to stick to using areas of solid color and a specific color palette while creating graphics. The cost might increase when more colors are used in a design. It is strongly recommended that artwork layers are clearly separated and colors are clearly defined.

Please avoid gradients, small text sizes, thin lines, and fine details in order to achieve the best results. At least 1pt line thickness is required in design artwork and negative space.

FULL COLOR DIGITAL PRINT HEAT TRANSFER & FULL COLOR PRINT VINYL HEAT TRANSFER

Full Color. High resolution files with 300dpi or above are required in CMYK color mode.

Digital Heat transfer cannot achieve true metallic colors, true neon colors, and true black. Black is printed by the mix of Cyan, Magenta and Yellow, which result the black look grayish and cloudy.

Vinyl heat transfer offers true black but does not offer true metallic colors and true neons colors.

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VINYL APPLIQUE HEAT TRANSFER (FASHION-FILM / GLITTER / GLITTER FLAKE)

1 color maximum.

Please avoid gradients, small text sizes, thin lines, and fine details in order to achieve the best results. At least 1pt line thickness is required in design artwork and negative space.

FOIL HEAT TRANSFER (GOLD FOIL / SILVER FOIL / ROSE GOLD FOIL)

1 color maximum.

Available in stock colors: Bright Gold, Rose Gold, Bright Silver, Yellow Gold, Halo Rainbow Silver, Sapphire Blue, Red, Silver Scales, Light Rose, Amethyst, Pink, Copper, Teal, Kiwi, Green, Orange, Coral, Maroon, and Black. Additional colors available with advance notice.

Please avoid gradients, small text sizes, thin lines, and fine details in order to achieve the best results. At least 1pt line thickness is required in design artwork and negative space.

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TPU THERMAPRINT (MATTE / METALLIC / CHROME)

Maximum 6 Colors.

Please avoid gradients, small text sizes, thin lines, and fine details in order to achieve the best results. At least 1pt line thickness is required in design artwork and negative space.

We suggest our customers to stick to using areas of solid color and a specific color palette while creating graphics. The cost might increase when more colors are used in a design. It is strongly recommended that artwork layers are clearly separated and colors are clearly defined.

PATCH (EMBROIDERY / SUBLIMATED / WOVEN / PVC)

Embroidered & Woven Patch maximum 8 Colors / PVC Patch maximum 4 Colors / Sublimated Patch is full color. Accepts *.EPS, *.AI, *.PDF, *.TIFF, *.JPG formats. Raster Files at 300 DPI.

Embroidered & Woven Patch: Maximum 8 Colors. Please avoid gradient, shading, transparency, distressed, and other similar elements in the artwork. In order to achieve the best result, text letter size must be at least .25′′ high or a font size of at least 36pt at the final embroidered size. Anything below 1mm size for flat embroidery or 2mm size for 3D embroidery is subject to error (gaps between artwork may close and artwork may become distorted.) 3D embroidery requires the artwork to consist of large, solid areas of color. All elements in the design should be at least .25” in width. Thin lines and small details can not be 3D embroidered.

Sublimated Patch: Full Color. High resolution files with 300dpi or above are required in CMYK color mode.

PVC Patch: Maximum 4 Colors. Please avoid gradients, small text sizes, thin lines, and fine details in order to achieve the best results. At least 1pt line thickness is required in design artwork and negative space. We suggest our customers to stick to using areas of solid color and a specific color palette while creating graphics. The cost might increase when more colors are used in a design. It is strongly recommended that artwork layers are clearly separated colors are clearly defined.

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STANDARD PATCH SIZES

SHAPE

APPROXIMATE PATCH SIZES

Square Size A
square

2” W x 2” H

Square Size B

2.25” W x 2.25” H

Square Size C

2.5” W x 2.5” H

Rectangle Size A
Rectangle

3” W x 2” H

Rectangle Size B

4” W x 2” H

Circle Size A
circle

2” W x 2” H

Circle Size B

2.25” W x 2.25” H

Circle Size C

2.5” W x 2.5” H

Oval Size A
Oval

2.5” W x 2.5” H

Oval Size B

2.5” W x 2.5” H

Shapes

Patch sizes are calculated by adding the width (W) and the height (H), then divided by two.
Example: 4” W + 2” H = 6” ÷ 2 = 3”

OVERSEAS DECORATION

Our Overseas Custom Decoration Programs offer unlimited creativity with more customization options and a low 144 piece minimum order. Choose from our 3 Overseas Programs that are sure to fit any budget and deadline! Please refer to our 2022 Catalog Custom Section pg.250-263 to explore options and contact us at 1-800-367-6886 for more information.

Cap Set