The OTTO CAP Blog

Stay informed and inspired as we share updates, innovations, and success stories from the world of promotional headwear.

Why OTTO CAP's Foam Front Trucker Hats are World Famous

Its not just hype…

These hats have earned their rep! Millions have been sold globally. They’re loved by everyone from artists to athletes to entrepreneurs to just about anyone who wants to put something on their head that feels good and widely considered the best foam trucker hats on the market.

So what exactly is our ‘secret sauce’ you might be wondering?

Built Like a Dream: Durability Meets Comfort

Have you had a trucker hat that looked great on day one, but then folded like a cheap lawn chair after a little wear and tear?

Not with OTTO CAP.

Made with high-density, non-toxic foam, OTTO CAP foam trucker hats keep their shape for everyday wear.

They're lightweight and come with a moisture-wicking sweatband, so they stay comfortable even on long, hot days. As an added benefit, it’s anti-odor and antibacterial too, so it stays fresher longer. There will be no funky smells, even after long days under the sun.

Smooth Foam Front Panel

If there’s one thing creatives love about OTTO CAP’s foam front truckers, it’s definitely the smooth foam front panel. The panel is like a miniature billboard you wear on your head for your brand or your artwork. It has been often imitated but never duplicated.

“OTTO hats don’t come in with surprise defects or weird panel shapes like others I’ve tried. The crown structure and materials are exactly what I need for clean, bold airbrush work - and they take paint beautifully.”

Dale “The Airbrush Guy” Jackowski, Instagram: @Dale_The_Airbrush_Guy

Foam Front Trucker Hat Style Options

39-165: 5 Panel High Crown Mesh Back Trucker Hat

Our most popular style, this one’s built with our iconic standard foam front panel. It’s got that mesh back, a high crown silhouette, a rope on the visor that screams classic cool, and much more.

It’s the kind of hat that looks just as good in a skate park as it does on stage. The Terry Cloth Sweatband is ultra-soft for maximum comfort with antibacterial, anti-odor and moisture wicking properties

3995015-1: “OTTO SNAP” 5 Panel Pro Style Mesh Back Trucker Snapback Hat

The 3995015-1 is built with a flex bill visor that allows customers to wear it flat or curved. The mesh back brings in the airflow like a breeze on a back porch.

The Premium non-toxic foam is thicker than our standard foam, perfect for embroidery and heat transfers. The Micro Mesh Standard Performance Sweatband has moisture wicking technology for dry, all-day comfort.

39-167: “OTTO COMFY FIT” 5 Panel High Crown Mesh Back Trucker Hat

The 39-167 is all about comfort without cutting corners on style. Features OTTO CAP’s signature “COMFY FIT” for a stretchable and comfortable fit.

The Premium non-toxic foam is thicker than our standard foam, perfect for embroidery and heat transfers. The stretchable mesh back provides superior airflow for those extra-hot days. The COMFY FIT Stretchable Sweatband provides enhanced comfort with antibacterial, anti-odor and moisture wicking properties.