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Custom Hats, Caps & Headwear

Increase your brand awareness with OTTO’s decoration services! Customizing your product has never been easier with our new and improved ordering process, quick and convenient order approvals, graphic support and no-hassle contracts. For more intricate projects, our graphic design team is ready to support you from conceptualization to the final product. Concepts are creatively presented in a professional, easy to read format that shows color and fabrication options and decorative techniques.

OTTO also provides domestic packaging services including, but not limited to, poly bagging, tagging, heat seal, patches and private labeling.

Custom hats caps & headwear

Domestic Decoration Services

How to order custom hats


Domestic custom Hats Order Process Step 1
Domestic custom Hats Order Process Step 2
Domestic custom Hats Order Process Step 3

Embroidery

  • We currently offer flat embroidery, 3D (puff) embroidery, and personalization using our top-of-the-line embroidery machines.
  • FREE digitizing service on 48 pieces or more
  • Low 48 piece minimum
  • Ships in 3-7 working days after virtual sample approval

* Foam truckers are not recommended for embroidery.

Plastisol Heat Transfer

  • Customize your headwear, garments and accessories with vibrant heat transfer or screen print up to 8 colors!
  • Low set up fees
  • Low 48 piece minimum
  • Ships in 10-13 working days after virtual sample approval

* 5 Panel caps, foam front caps and t-shirts are best with this decoration technique.

Full Color Print/Cut Vinyl Heat Transfer**NEW

  • Works great on 6 panel caps
  • Printable Films available to use for full color print
    • Express Print®
      • Ideal for customizing headwear, T-shirts, hoodies, and more
      • Semi-matte finish
      • For light or dark-colored fabrics
    • SuperTek® Gloss Clear
      • High Gloss finish
      • For white or light fabrics only
    • SuperTek® Matte Clear
      • Matte finish
      • Best choice for performance fabrics
      • For white or light fabrics only
    • SuperTek® Opaque
      • Semi-matte finish with excellent opacity
      • Stunning full color designs on light or dark fabrics
    • SuperTek® SublistopTM
      • Semi-matte finish
      • Inhibits bleed-through / dye migration
  • Single Solid Color Films available
    • Glitter FlakeTM
      • Available in over 40 colors
      • Textured glitter finish
      • Perfect for spirit wear
    • Glitter
      • Available in 5 colors: Silver, Gold, Columbia, Kelly, Raspberry
      • Smooth glitter finish
    • Fashion-FILM®
      • Available in over 40 solid colors
      • Matte finish
      • Very soft hand feel
      • Soft & lightweight for cotton/poly
  • No Set Up Fees
  • Low 48 piece minimum
  • Ships in 10-13 working days after final sample approval

Custom Vinyl Film Heat Transfer hats caps & headwear

Digital Heat Transfer

  • Capabilities in full color and photographic images using industry leading 4-color process heat transfer technology.
  • Each color in your art file will be produced using varying percentages of Cyan, Magenta, Yellow, & White (CMYW) to create brilliant full color designs.
  • Heat transfers are available in glossy or matte finish.
  • No set up fees
  • Low 48 piece minimum
  • Ships in 7-10 working days after final sample approval

*5 Panel caps are best with this decoration technique.

Under Visor Decoration

  • Greater customization options domestically
  • Graphics covering up to 75% of a cap under visor
  • Uses full color heat transfer technologies
  • No Set Up Fees
  • Low 48 piece minimum
  • Ships in 7-10 working days after final sample approval.

*For Flat Visor Only.

Overseas Decoration Services

  • We offer 3D embroidery, custom inner tapings, woven labels, an assortment of appliques, rhinestones, sublimation and much more.
  • Custom build your style with visor options, sweatband, closures, colors and decorative applications, then preview your virtual sample in complete detail with front, back and side view decorated with your artwork!
  • Private label program
  • FREE digitizing and set-up
  • 144 piece minimum
  • Ships in 2-2 ½ months after final sample approval

 

Custom hats caps & headwear